The Certified Quality Inspector Handbook 3rd Edition by Mary Mcshane Vaughn, Bhisham C Gupta, Ahmad K Elshennawy, H Fred Walker ISBN 0873899814 9780873899819

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ISBN 10: 0873899814 
ISBN 13: 9780873899819
Author: Mary Mcshane Vaughn, Bhisham C Gupta, Ahmad K Elshennawy, H Fred Walker

The Certified Quality Inspector Handbook 3rd Table of contents:

Section I: Technical Mathematics
Chapter 1: A. Basic Shop Math
Properties of Real Numbers
Positive and Negative Numbers
Adding and Subtracting with Positive and Negative Numbers
Multiplying and Dividing with Positive and Negative Numbers
Fractions
Equivalent Fractions
Simplified Fractions
Proper and Improper Fractions
Adding and Subtracting Fractions with Like Denominators
Adding and Subtracting Fractions with Unequal Denominators
Adding or Subtracting Mixed Numbers
Multiplying and Dividing Fractions
Decimals
Decimal and Fraction Equivalents
Converting Fractions to Decimals
Rational and Irrational Numbers
Converting Decimals to Percentages
Adding and Subtracting Decimals
Multiplying and Dividing Decimals
Squares and Square Roots
Imaginary Numbers
Exponents
Order of Operations
Factorials
Truncating, Rounding, and Significant Digits
Adding and Subtracting Measurements
Multiplying and Dividing Using Significant Digits
Bibliography
Chapter 2: B. Basic Algebra
Solving Algebraic Equations
Properties of Real Numbers
Inverse Operations
Solving Equations Using One Inverse Operation
Solving Equations Using Two or More Inverse Operations
Solving Equations by Collecting Terms
Solving Equations with Parentheses
Solving Inequalities
Solving Inequalities with Negatively Signed Values
Bibliography
Chapter 3: C. Basic Geometry
Areas of Basic Geometric Shapes
Examples of Area Calculations
Perimeter and Circumference of Basic Geometric Shapes
Examples of Perimeter and Circumference Calculations
Volume of Basic Geometric Shapes
Examples of Volume Calculations
Surface Area of Basic Geometric Shapes
Examples of Surface Area Calculations
Complementary and Supplementary Angles
Bibliography
Chapter 4: D. Basic Trigonometry
The Right Triangle
Pythagorean Theorem
Trigonometric Functions
Values of Trigonometric Functions for Some Common Angles
Trigonometric Identities
Solving for Unknown Sides and Angles of a Right Triangle
Finding the Unknown Angle
Finding the Unknown Sides
Inverse Trigonometric Functions
Oblique Triangles
Solving Oblique Triangles
Law of Sines
Law of Cosines
Three Sides Known
Two Sides and an Angle between Them Known
One Side and Two Angles Known
Bibliography
Chapter 5: E. Measurement Systems
Measurement Systems
English System Measurements
SI/Metric System Measurements
English-to-SI/Metric Conversions
Bibliography
Chapter 6: F. Numeric Conversions
Exponents
Positive Exponents
Negative Exponents
Powers of 10
Scientific Notation
Procedure for Values Greater Than 1 or Less Than –1
Procedure for Values between –1 and +1
Converting Scientific Notation back to Original Form
Decimals and Fractions
Converting Fractions to Decimals
Converting Decimals to Fractions
Bibliography
Section II: Metrology
Chapter 7: A. Common Gauges and Measurement Instruments
Introduction
1. Variable Gauges
Steel Rules
Verniers
Micrometers
Vernier Scales
Digital Micrometers
Micrometer Calipers
Gauge Blocks
Dial Indicators
Borescopes
Thermometers and Temperature Probes
Coordinate Measuring Machines
2. Attribute Gauges
Common Gauges
3. Transfer Gauges
4. Measurement Scales
Reference
Bibliography
Chapter 8: B. Special Gauges and Applications
1. Electronic Gauging Tools
Advantages
Oscilloscopes
Multimeters
Pyrometers
2. Automatic Gauging Components
Interferometry
Machine Vision
X-Ray Inspection
3. Pneumatic Gauging Components
4. Force Gauging
5. Environmental Instrumentation
Summary of Gauge Uses and Applications
References
Bibliography
Chapter 9: C. Gauge Selection, Handling, and Use
1. The Rule of Ten (10:1 Rule)
2. Gauge Selection
3. Gauge Handling, Preservation, and Storage
4. Gauge Correlation
Reference
Bibliography
Chapter 10: D. Surface Plate Tools and Techniques
1. Surface Plate Equipment
Surface Plate
Dial Indicators
Vernier Height Gauge
2. Angle Measurement Instruments
Sine Bar
Angle Blocks
Protractors
Reference
Bibliography
Chapter 11: E. Specialized Inspection Equipment
1. Measuring Mass
Weights, Balances, and Scales
Measuring Weight and Mass
Balances and Scales
Surface Metrology
2. Measuring Finish
3. Measuring Shape and Profile
Comparators
Measurement of Roundness
4. Optical Equipment
Optical Tooling
5. Software-Based Measurement Systems
Machine Vision Systems
Laser Trackers
Other Digital Inspection Systems
6. Measuring Inclination
References
Bibliography
Chapter 12: F. Calibration
1. Calibration Systems
Calibration Interval Prompt
Uncertainty
Tracking and Identification Methods
Calibration Documentation and History
Calibration Equipment
Calibration Procedures
2. Calibration Standards and Equipment Traceability
Equipment Traceability
3. Gauge Calibration Environment
4. Out-of-Calibration Effects
References
Bibliography
Chapter 13: G. Measurement System Analysis (MSA)
1. Process Variability
Variability in the Measurement Process
2. Evaluating Measurement System Performance
3. The Range-Based Method
4. The ANOVA Method
Gauge R&R Study—ANOVA Method
Graphical Representation of Gauge R&R Study
5. Measurement Capability Indices
MCI as a Percentage of Process Variation (MCIpv)
MCI as a Percentage of Process Specification (MCIps)
References
Section III: Inspection and Test
Chapter 14: A. Blueprints, Drawings, Geometric Dimensioning & Tolerancing (GD&T) and Model Based Definitions
Introduction
1. Blueprints and Engineering Drawings, and Model Based Definitions
Sections of Technical Drawings
Model Based Definition
2. Terminology and Symbols
3. Position and Bonus Tolerances
4. Part Alignment and Datum Structure
References
Chapter 15: B. Sampling
Introduction
Advantages
Sampling Concepts
Random Sampling
The Operating Characteristic Curve
Acceptance Sampling by Attributes
Acceptance Quality Limit
Lot Tolerance Percent Defective
Producer’s and Consumer’s Risks
Average Outgoing Quality
Average Outgoing Quality Limit
Lot Size, Sample Size, and Acceptance Number
Types of Attribute Sampling Plans
Single Sampling Plans
Double Sampling Plans
Multiple Sampling Plans
Sampling Standards and Plans
ANSI/ASQ Z1.4-2008
Levels of Inspection
Types of Sampling
Variables Sampling Plans
ANSI/ASQ Z1.9-2008
Sequential Sampling Plans
Continuous Sampling Plans
MIL-STD-1235B
References
Bibliography
Chapter 16: C. Inspection Planning and Processes
Introduction
Inspection Planning
1. Inspection Types
Incoming Material Inspection
First-Piece Inspection
In-Process Inspection
Final Inspection
2. Inspection Errors
Inspector Qualifications and Training
The Characteristics of a Quality Inspector
3. Product Traceability
Factors to Consider
4. Identification of Nonconforming Material
Principles of Identification
Mechanics
5. Levels of Severity
Control of Nonconforming Materials
Control of Nonconforming Product
Corrective Action
Preventive Action
6. Disposition of Nonconforming Material
Material Segregation
Material Review Board
References
Bibliography
Chapter 17: D. Testing Methods
1. Nondestructive Testing
Definition
NDT Applications and Objectives
Methods of NDT
2. Destructive Testing
Definition
Destructive Testing Applications and Objectives
Methods of Destructive Testing
3. Functionality Testing
Definition
Functionality Testing Objectives
Methods of Functionality Testing
4. Hardness Testing
Brinell
Rockwell
Vickers
Microhardness Test
References
Chapter 18: E. Software for Test Equipment
Software Testing
Testing versus Inspection
Functional Testing in Software Development*
Software Testing Terminology*
Automated Software Testing
Automated Testing Tools
Basis Path Testing
Basis Test Set
Bebugging
Benchmark Testing
Benchmark Testing Methods
Compatibility Testing
Debugging
Desk Checking
Design-Based Testing
Dynamic Testing
Functional Decomposition
Functional Requirements
Manual Testing
Metric
Modified Condition/Decision Coverage
Modified Condition/Decision Testing
Monkey Testing
Negative Testing
Portability Testing
Positive Testing
Recovery Testing
Security Testing
Traceability
Validation Testing
References
Bibliography
Section IV: Quality Assurance
Chapter 19: A. Basic Statistics and Applications
1. Graphical Methods
Frequency Distribution Table
Qualitative Data
Quantitative Data
Dot Plot
Pie Chart
Bar Chart
Pareto Chart
Scatter Plot
Histograms
Stem-and-Leaf Diagram
2. Numerical Methods
Measures of Centrality
Measures of Dispersion
Measures of Percentages
Box-and-Whisker Plot
3. Normal Distribution
Standard Normal Distribution Table
References
Chapter 20:B. Statistical Process Control (SPC)
1. Basic Concepts of Quality and Its Benefits
2. Flowchart
3. What Is a Process?
4. Check Sheet
5. Cause-and-Effect (Fishbone Or Ishikawa) Diagram
6. Defect Concentration Diagram
7. Run Chart
8. Control Charts
Preparation for Use of Control Charts
Benefits of Control Charts
Rational Subgroups for a Control Chart
9. Average Run Length
10. Operating Characteristic Curve
11. Common Causes Versus Special Causes
Process Evaluation
Action on Process
Action on Output
Variation
Common Causes, or Random Causes
Special Causes, or Assignable Causes
12. Control Limits Versus Specification Limits
13. Control Charts for Variables
Shewhart and R Control Chart
Calculation of Sample Statistics
Calculation of Control Limits
Interpretation of Shewhart and R Control Charts
Shewhart and R Control Chart When Process Mean µ and Process Standard Deviation σ Are Known
Shewhart and S Control Chart
Calculation of Control Limits
14. Control Charts for Attributes
The p Chart: Control Chart for Fraction of Nonconforming Units
Control Limits for the p Chart
Interpreting the Control Chart for Fraction Nonconforming
The p Chart: Control Chart for Fraction Nonconforming with Variable Samples
The np Chart: Control Chart for Number of Nonconforming Units
Control Limits for np Control Chart
The c Chart (Nonconformities versus Nonconforming Units)
The u Chart
15. Process Capability Analysis
Process Capability Index: Cp
Process Capability Index: Cpk
Process Capability Indices: Pp and Ppk
References
Chapter 21: C. Quality Improvement
1. Terms and Concepts
Prevention versus Detection
The Importance of Customer Satisfaction
The Cost of Poor Quality
2. Products and Processes
Product
Process
The Interrelatedness of Products and Processes
References
Bibliography
Chapter 22: D. Quality Audits
Terms and Definitions
1. Types of Audits
Roles and Responsibilities in Audits
2. Audit Process
3. Audit Tools
Checklists
Log Sheets
Sampling Plans
4. Communication Tools and Techniques
5. Corrective Action Requests (CARs)
Audit Outcomes
Audit Reporting and Follow-Up
References
Bibliography
Chapter 23: E. Quality Tools and Techniques
Seven Basic Quality Control Tools
Bibliography
Chapter 24: F. Problem-Solving Tools and Continuous Improvement Techniques
1. Plan–Do–Check–Act (PDCA) Or Plan–Do–Study–Act (PDSA) Cycles
Plan
Do
Check
Act
2. Lean Tools for Eliminating Waste
5S
Error-Proofing
Value Stream Mapping
Lean Concepts
3. Six Sigma Phases
The Scientific Method
Six Sigma
Root Cause Analysis
4. Failure Mode and Effects Analysis (FMEA)
Selecting a Standard for FMEA
Planning for an FMEA
Establishing a Single Point of Responsibility
FMEA Team Members
Inputs to an FMEA
FMEA and Other Quality Tools
Outputs from an FMEA
Basic Steps in an FMEA
Quantifying the Risk Associated with Each Potential Failure
FMEAs Encountered by Quality Professionals
Design and Process FMEA
Heading Information and Documentation
Analysis Content and Documentation
A Final Word on Taking Corrective Action
Assessing Criticality
A Caution about Using FMEA
Design and Process FMEA Examples
FMEA Summary
5. 8D Methodology
6. 5 Whys
7. Fault Tree Analysis (FTA)
References
Bibliography
Chapter 25: G. Resources
1. Environmental and Safety Support
2. Reference Documents
3. Employees as Resources
Empowering Employees
Employee Involvement
Team Roles and Responsibilities
Stages of Team Development
Conflict Resolution
Consensus
Brainstorming
Meeting Management
4. Quality Documentation
ISO 9001
First Article Inspection Report (FAI)
Initial Sample Inspection Report (ISIR)
Production Part Approval Process (PPAP)
Basic Quality Documentation
References
Bibliography
Section V: Appendices
Appendix A: American Society for Quality Certified Quality Inspector (CQI) Body of Knowledge 2018
Levels of Cognition—Based on Bloom’s Taxonomy—Revised (2001)
Remember
Understand
Apply
Analyze
Evaluate
Create
Appendix B: Computer Resources to Support the CQI Handbook
Using Minitab Software
Using Minitab—Version 18
Getting Started with Minitab
Calculating Descriptive Statistics
Graphs
Probability Distributions
Process Capability Analysis
References
Appendix C: General Tables of Units of Measurement
1. Tables of Metric Units of Measurement
Units of Length
Units of Area
Units of Liquid Volume
Units of Volume
Units of Mass
2. Tables of U.S. Units of Measurement2
Units of Length
Units of Area3
Units of Volume4
Gunter’s or Surveyor’s Chain Units of Measurement
Units of Liquid Volume5
Apothecaries Units of Liquid Volume
Units of Dry Volume6
Avoirdupois Units of Mass7
Troy Units of Mass
Apothecaries Units of Mass
3. Notes on British Units of Measurement
Units of Length—International Measure9
Units of Length—Survey Measure9
Units of Area—International Measure10
Units of Area—Survey Measure11
Units of Capacity or Volume—Dry Volume Measure
Units of Capacity or Volume—Liquid Volume Measure
Units of Mass Not Less Than Avoirdupois Ounces
Units of Mass Not Greater Than Pounds and Kilograms
5. Tables of Equivalents
Units of Length
Units of Area
Units of Capacity or Volume
Units of Mass
Appendix D: Standard Normal Distribution
Appendix E: Factors Helpful in Constructing Control Charts for Variables
Appendix F: Values of K1 for Computing Repeatability Using the Range Method
Appendix G: Values of K2 for Computing Reproducibility Using the Range Method
Appendix H: Sample Tables of ANSI/ASQ Z1.4-2008 and ANSI/ASQ Z1.9-2008 Standards

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Mary Mcshane Vaughn,Bhisham C Gupta,Ahmad K Elshennawy,H Fred Walker,Certified Quality,Inspector