Quick die change 2nd Edition by David Smith ISBN 1613449623 9781613449622

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Product details:

ISBN 10: 1613449623 
ISBN 13: 9781613449622
Author: David Smith

Quick Die Change, Second Edition pulls together various manufacturing concepts to demonstrate how to achieve dramatic setup time reductions. The book covers not only the basis of changing dies quickly but many fundamental concepts of pressworking that affect the correct changeover of dies.

The book includes chapters on: economic order quantity and just-in-time; training, acceptance, involvement, and support from the workforce; diesetting practice; die clamping methods; die parallels and die locating methods; quick die change strategy; setting progressive dies quickly and accurately; setup of tandem line dies; operating dies at a common shut height; decoiling, straightening, and feeding coil stock; transfer press and die operations; press force monitors;press safeguarding; ergonomics; training for emergencies and preparedness; unsticking presses; and die maintenance documentation and tracking.

Quick die change 2nd Table of contents:

• The Principles of Quick Die Change

  • Definition and Benefits of Quick Die Change
  • The Economic Impact of Quick Changeover
  • Core Concepts in Minimizing Setup Times

• Understanding Die Changeover Processes

  • Step-by-Step Process of Die Changeover
  • Identifying Bottlenecks in the Die Change Process
  • Standardizing the Die Change Process for Efficiency

• Preparing for Quick Die Change

  • Preparation and Planning: Materials, Tools, and Equipment
  • Creating a Dedicated Die Change Team
  • Organizational Layout for Efficiency
  • Pre-change Setup Activities

• Methods and Techniques for Reducing Changeover Time

  • Single-Minute Exchange of Die (SMED) Principles
  • Internal vs. External Setup: Maximizing External Setup Time
  • Minimizing Waste During Die Change
  • Best Practices for Faster Changeover

• Standardization and Documentation of Changeover Processes

  • Creating Standard Operating Procedures (SOPs)
  • Utilizing Checklists for Consistency
  • The Role of Visual Aids and Labels
  • Documenting and Analyzing Changeover Performance

• Tools and Technologies for Quick Die Change

  • Automated Tools and Equipment for Faster Changeovers
  • Modular Die Systems
  • Technology-Driven Solutions for Setup Optimization
  • The Role of Sensors and Software in Monitoring Die Change

• Workforce Training and Involvement

  • Training Operators and Technicians for Quick Changeovers
  • Engaging Employees in Continuous Improvement
  • Changeover Teamwork and Communication
  • Measuring and Improving Worker Efficiency

• Kaizen and Continuous Improvement in Die Change

  • Implementing Kaizen in Die Change Processes
  • Measuring Progress and Setting Goals for Improvement
  • Identifying and Addressing Obstacles to Quick Die Change
  • Case Studies of Successful Continuous Improvement

• Case Studies and Success Stories

  • Industry Examples of Quick Die Change Implementation
  • Lessons Learned from Successful Die Change Initiatives
  • Overcoming Common Challenges in Die Change Projects

• Advanced Techniques and Trends in Quick Die Change

  • The Future of Die Change: Robotics and Automation
  • Smart Factories and Internet of Things (IoT) Integration
  • Innovations in Die Design for Faster Changeover
  • Sustainability and Environmental Considerations in Die Change

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David Smith,die