Innovations in Materials Manufacturing Fabrication and Environmental Safety 1st Edition by Mel Schwartz ISBN 1420082159 9781420082159

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ISBN 10: 1420082159 
ISBN 13: 9781420082159
Author: Mel Schwartz

Innovations in Materials Manufacturing Fabrication and Environmental Safety 1st Table of contents:

1 Plasma Brazing

• Why Plasma Brazing?

• How Plasma Brazing Works

• What Plasma Brazing is Capable of Doing

• Expected Developments, Future Potential, and Conclusions

• Acknowledgments

• References

2 Adhesive Bonding

• Introduction and Brief History

• Basics

• Comparison of Joints

• Preparation of Surfaces for Adhesive Bonding

• Surface Preparation for Various Materials

• Solvent Wipe

• Abrasion

• Flame Treatment

• Plasma Treatment

• Corona Discharge

• Chemical Treatment

• Laser

• Joint Design and Proper Adhesive Selection

• Adhesive Types

• Nanoglue

• Flexible

• Pressure-Sensitive

• Waterproof Bandages

• Electrically Conductive Adhesives

• Isotropically Conductive Adhesives (ICAs)

• Anisotropic Conductive Adhesives (ACAs/ACFs)

• Nonconductive Adhesive/Films (NCAs/NCFs)

• Summary

• Conductive

• Structural

• Animal

• Low Energy Substrate Technology (LESA)

• Hot Melt

• Protein

• Epoxy

• Anisotropic Conductive Paste (ACP)

• Methacrylate Adhesives

• Some Significant Applications and Future Potential

• References

• Bibliography

3 Adhesive Proteins from Mussels

• Preface

• Background

• The Mussel Byssus

• Adhesive Properties of Byssus Proteins

• Byssal Thread Proteins

• The Precollagens

• Foot Protein-1

• Polyphenol Oxidase

• Proximal Thread Matrix Protein

• Byssal Plaque Proteins

• Primer Layer

• Plaque Foam

• Thread-Plaque Junction

• Materials Testing and Characterization of Mussel Adhesive Proteins and Hybrids

• Challenges in Applications and Commercialization

• Chemical Extraction

• Recombinant Protein Production

• Individual Recombinant Mussel Foot Proteins

• Recombinant Hybrids With Fp Components

• Transgenic Plant Systems

• In Vitro Protein Production

• Synthetic Constructs and Novel Biomaterials

• Current and Potential Applications of Mussel Adhesive Proteins and Mussel-Inspired Adhesives

• Dental Adhesives and Composites

• Biomedical Adhesives

• Orthopedic Applications

• Antifouling Coatings of Medical Devices

• Wood, Pulp, and Paper Products

• Electronics

• Personal Products

• Home Construction

• Automotive

• Aerospace

• Recent Developments in Mussel-Inspired Adhesives

• Environmental Considerations

• Conclusions

• Acknowledgments

• References

4 Friction Stir Welding

• Introduction and History

• Fundamentals

• Why FSW?

• Advantages and Limitations

• FSW Machines

• Material Suitability

• Tool Design

• Fixturing

• Tool Materials

• Joint Design

• Joint Preparation

• Materials Joining

  • Aluminum Alloys

  • Copper Alloys

  • Magnesium Alloys

  • Steel Alloys

    • 1018 Steels

    • DH-36

    • HSLA-65

    • Stainless Steels

  • Titanium Alloys

    • Ti-6-4 Alloy

    • Ti-15V-3Cr-3AI-3Sn Alloy

    • CP Ti Alloy

• Applications

  • Automotive

  • Marine and Rail Transportation

  • Aerospace Launch Vehicles

  • Aircraft

  • Miscellaneous

• Variations of FSW

  • High-Speed FSW (HS-FSW)

  • Ultrasonic Stir Welding (USW)

  • Thermal Stir Welding (TSW)

  • Friction Stir Spot Welding (FSSW)

  • Friction Stir Joining (FSJ)

  • Friction Stir Processing (FSP)

  • Friction Bonding (FB)

• Economic Advantages and Disadvantages of FSW

  • Advantages

  • Disadvantages

• References

• Bibliography

5 Friction Stir Welding: Aerospace Aluminum Applications

• References

6 Friction Stir Welding

• What is Friction Stir Welding?

• Solid-State Welding

• Advantages of Friction Stir Welding

• Origins and Development of the Process

• The Welding Institute Patent

• The Retractable Pin Tool

• The Self-Reacting Tool

• Current Status of Friction Stir Welding

• Metal Flow in Friction Stir Welding

• Plastic Flow Stability and Instability

• The Shear Interface and the Rotating Plug Model

• Sticking and Slipping at the Tool–Metal Interface

• The Wiping Mechanism of Metal Transfer

• The Mechanism of Welding

• Flow Oscillations and Banding

• Streamlines and Flow Traces

• Pressures and Forces

  • Torque

  • Drag

  • Plunge Force

• Defects

  • Lack of Fill Defects: Trenches, Surface Fissures, and Wormholes

  • Tears

  • Residual Oxide Defect

  • Galling

  • Lack of Penetration

• Allowable Parameter Window

• Tool Design

• Tool Materials

• Tool Geometries

• Conclusion

• Acknowledgments

• References

7 Nuclear Applications Using Friction Stir Welding

• Introduction

• Nuclear Fuel Fabrication

• Research and Test Reactors

• Fabrication of Monolithic Fuel Plates with FSW

• Future Work

• Reactor Pressure Vessel Repair

• Current Light Water Reactor Structural Components

• Potential of FSW for Reactor Vessel Repair

• Future Work

• Fabrication of Canisters for Spent Nuclear Fuel

• Copper Canisters for Spent Nuclear Fuel

• Initial Studies Employing FSW

• Future Work

• Nondestructive Evaluation of FSW Joints

• Conclusions

• Acknowledgments

• U.S. Department of Energy Disclaimer

• References

8 Friction Stir Spot Welding

• Introduction to Friction Stir Welding

• Overview of Friction Stir Spot Welding

• Spot Welds in Aluminum Alloys

• Dissolution of Precipitates and Microhardness

• Stir Zone Grain Size

• Mechanical Properties of Friction Stir Spot Welds

• Fracture Modes and Fatigue

• Friction Stir Spot Welding of Magnesium Alloys

• Friction Stir Spot Welding of Steels

• Conclusions

• References

9 Properties of Materials from Immersed Friction Stir Welding

• Introduction

• Experimental Setup 1

• Trivex

• Thermocouple Implantation

• Experimental Setup 2

• Tank Construction

• Results

  • Weld Pitch

  • Axial Force

  • Torque

  • Power

• Materials Testing

  • Tensile Testing

    • Experimental Setup 1

    • Experimental Setup 2

• Summary and Conclusions

• Porosity

• Acknowledgments

• References

• Appendix

10 Friction Stir Welding and Related Processes

• Introduction

• Process Description

• Advantages and Disadvantages

• Related Processes or Process Variants

• Joint Configurations

• Terms and Definitions

• Weld or Processed Region Terms

• Friction Stir Weld and Friction Stir Processing Region Terms

• Friction Stir Spot Weld Region Terms

• Friction Stir Tool Terms

• Welding or Processing Parameters

• Welding Setup Conditions

• Welding or Processing Measurement and Defects

• Friction Stir Tool Material and Designs

• Friction Stir Tool Design Advancements

• Friction Stir Tool Materials

• Friction Stir Equipment

• Friction Stir Welding and Processing Equipment

• Two-Axis Welding Equipment

• Three-Axis Welding Equipment

• Multiaxis Welding Equipment

• Custom Equipment

• Robotic Welding Equipment

• Friction Stir Spot Welding Equipment

• Friction Stir Control Modes and Monitoring

  • Position Control

  • Force Control

  • Hybrid Control

  • Force and other Data Monitoring

• Special Equipment Implementations

  • Self-Reacting FSW

  • Retractable Pin Friction Stir Welding

  • Independent Pin and Shoulder Rotation or Stationary Shoulder

  • Preheating

  • Refill Friction Stir Spot Welding

  • Stitch or Swing Friction Stir Spot Welding

• Friction Stir Parameters and Properties

  • Aluminum

  • Magnesium

  • Copper

  • Bronze

  • Titanium

  • Steel

  • Other Materials and Dissimilar Joints

• Quality Control, Testing, and Specifications

  • Quality Control and Testing

  • Destructive Testing

  • Nondestructive Testing

  • Specifications

• Summary and Future

• Acknowledgments

• References

11 Laser and Laser Processing

• Introduction

• Welding: Laser Types

• Components of Laser Weld System

• Focusing Optic and Fiber Delivery

• System Integration

• Temporal Pulse Shaping

• Comparison of LBW with Other Technologies

• Materials Advantages

• Construction Advantages

• Manufacturing Advantages

• Disadvantages

• High-Power Fiber Laser

• LBW: Repeatability

• Slab Lasers

• Hybrid Laser Systems

• Synergies by Laser-Hybrid

• The Laser Tandem Hybrid Welding Process

• Hybrid Laser MAG Welding System

• Applications

  • Shipbuilding and Marine

  • Aircraft Blades

  • Thermoplastics

  • Pipelines

  • Remote Laser Welding

• Process Description

• Part Design and Process Development

• Applications

• 3-D Laser Combination Head

• Joint Designs for LBW

• Newcomer for Material Welding, Cutting, and Medicine: The Fiber Laser

• Cutting, Machining, and Drilling Processes

  • Cutting

  • Machining

• Applications

  • Micromachining

  • SiC Mirrors

  • Glass

  • Drilling

• Wavelength

• CO2 Processing

• Thick Ceramics

• Thin Ceramics

• Ceramic Films

• Future Applications

• Shot Peening

• Applications

• Test Results

• Coatings

• Cladding

• Scanning

• Operative System

• LENS (Laser Engineered Net Shaping)

• Typical Free-Form Applications

• Cladding and Composite Manufacturing Applications

• Future of Process: LENS

• Laser Brazing

• Nanolasers

• Direct Metal Laser Sintering (DMLS)

• Advantages of Laser Sintering

• Applications for Laser Sintering

• A Look at the Future

• Laser Soldering

• Soldering System

• Noncontact Laser Soldering

• Microscalpel

• Marking

• Photolithography Without UV Light

• Laser Repair of Composites

• References

• Bibliography

12 Magnetic Pulse Welding

• Introduction

• Basic Concepts

• Joint Geometry

• MPW Principles for Various Coils

• Typical Applications

• Weld Benefits

• References

13 Casting

• Squeeze Casting

• Fabrication

• Semisolid Casting

• Slurry on Demand

• Advantages of Semisolid Processing (SSP)

• Cost Advantages

• Salient Results

• Applications

• Other Squeeze Casting MMCs

• Robocasting

• Free-form Fabrication

• Robotics

• Optimization of Processing

• Slurry Characteristics

• Casting Al2O3

• Future for Process

• Thixomolding

• Types of Alloys

• New Developments

• Applications

• References

• Bibliography

14 Coatings (Thermal Spray Processes)

• Introduction

• Flame Spraying

• Arc Spraying

• Molten Metal Flame Spray

• Powder Flame Spraying

• Wire Flame Spraying

• Ceramic Rod Flame Spraying

• Detonation Flame Spraying

• High Velocity Oxy-Fuel Spraying (HVOF)

• High-Velocity Plasma Thermal Spraying

• Nontransferred Plasma Arc Spraying

• Plasma

• Plasma Spraying

• Plasma Guns

• Miniature Plasma Spray Guns

• Electric Arc Spraying

• RF Plasma Spraying

• Cold Spray

• Process Principles

• Properties and Applications

  • Glasses

  • Heated Glass

  • Photovoltaic Glass

• Plasma Vapor Deposition (PVD)

• Coating Types

• PVD Coatings

• Nickel Vapor Deposition (NVD) Process

• Sputtering

• Chemical Vapor Deposition (CVD)

• Magnetron-Sputtering

• Rotatable Sputter Targets

• Silicon Aluminum Targets

• High Density Tin

• Titanium Oxide

• Indium Tin Oxide

• Three Magnetic Effects

• Vacuum Plasma Spraying (VPS)

• Process Fundamentals

• Coating Microstructure

• Process Drawbacks

• VPS Applications

• Melt Infiltration (MI)

• Applications of PVD Coatings

• Piston Rings

• Bearings, Gears, and Transmissions

• Hydraulic Pumps

• Consideration of Processes Effected by Coatings

• Surface Preparation

• Heat Treatment

• Ceramic Coatings

• Other Ceramic Coatings

• Patches for Ceramics and CMCs

• Layered CBC/EBCs

• Nano Coatings

• Miscellaneous Applications of Coatings

• Commercial Coatings

• Coating with Porcelain Enamel

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Tags: Mel Schwartz, Materials, Fabrication