Elements of Manufacturing Processes 1st Edition by Nagendra Parashar, Mittal ISBN 8120319585 9788120319585

Chapter 1: Introduction to Manufacturing Processes

• 1.1 Definition and Scope of Manufacturing
• 1.2 Classification of Manufacturing Processes
• 1.3 Historical Development of Manufacturing Processes
• 1.4 Importance of Manufacturing in the Economy
• 1.5 Trends in Manufacturing: Automation and Smart Manufacturing

Chapter 2: Materials Used in Manufacturing

• 2.1 Classification of Materials
• 2.2 Metals and Alloys
• 2.3 Polymers and Composites
• 2.4 Ceramics and Glasses
• 2.5 Material Properties and Selection Criteria
• 2.6 Sustainable Material Choices in Manufacturing

Chapter 3: Metal Casting Processes

• 3.1 Overview of Casting
• 3.2 Sand Casting
• 3.3 Die Casting
• 3.4 Investment Casting
• 3.5 Continuous Casting
• 3.6 Defects in Casting and Their Prevention

Chapter 4: Forming and Shaping Processes

• 4.1 Overview of Forming Processes
• 4.2 Rolling and Forging
• 4.3 Extrusion
• 4.4 Drawing Processes
• 4.5 Sheet Metal Forming
• 4.6 Spinning and Flow Forming
• 4.7 Applications and Advantages of Forming

Chapter 5: Material Removal Processes

• 5.1 Introduction to Material Removal
• 5.2 Machining Processes: Turning, Milling, Drilling, and Grinding
• 5.3 Non-traditional Machining: Electrical Discharge, Laser, and Water Jet Machining
• 5.4 Cutting Tools and Tooling Materials
• 5.5 Surface Finish and Tolerances
• 5.6 Process Planning for Machining

Chapter 6: Joining Processes

• 6.1 Introduction to Joining Processes
• 6.2 Welding: Types and Methods
• 6.3 Soldering and Brazing
• 6.4 Adhesive Bonding
• 6.5 Fastening and Mechanical Joining
• 6.6 Defects in Joining and Quality Control

Chapter 7: Advanced Manufacturing Processes

• 7.1 Additive Manufacturing (3D Printing)
• 7.2 Laser Processing
• 7.3 Electron Beam and Ion Beam Processing
• 7.4 Rapid Prototyping and Tooling
• 7.5 Nanotechnology in Manufacturing
• 7.6 Automation and Robotics in Advanced Manufacturing

Chapter 8: Measurement and Quality Control

• 8.1 Introduction to Measurement and Metrology
• 8.2 Inspection Methods: Visual, Dimensional, and Surface
• 8.3 Statistical Process Control (SPC)
• 8.4 Quality Assurance and Certification
• 8.5 Non-Destructive Testing (NDT)
• 8.6 Ensuring Product Reliability and Performance

Chapter 9: Manufacturing Systems and Automation

• 9.1 Overview of Manufacturing Systems
• 9.2 Flexible Manufacturing Systems (FMS)
• 9.3 Computer Numerical Control (CNC) Systems
• 9.4 Industrial Robots and Automation Technologies
• 9.5 Integrated Manufacturing Systems
• 9.6 Manufacturing Execution Systems (MES)
• 9.7 Smart Factories and Industry 4.0

Chapter 10: Sustainability and Green Manufacturing

• 10.1 Sustainable Manufacturing Practices
• 10.2 Energy Efficiency in Manufacturing
• 10.3 Waste Reduction and Recycling
• 10.4 Eco-friendly Materials and Processes
• 10.5 Life Cycle Analysis (LCA) in Manufacturing
• 10.6 Future Trends in Sustainable Manufacturing

Chapter 11: Manufacturing Process Economics and Costing

• 11.1 Economic Considerations in Manufacturing
• 11.2 Costing of Manufacturing Processes
• 11.3 Cost Reduction Strategies
• 11.4 Economic Analysis and Decision Making
• 11.5 Total Cost of Ownership (TCO) in Manufacturing

Chapter 12: The Future of Manufacturing

• 12.1 Emerging Technologies and Trends
• 12.2 The Role of Artificial Intelligence and Machine Learning
• 12.3 Automation and Workforce Challenges
• 12.4 Digital Twins and Virtual Manufacturing
• 12.5 Globalization and its Impact on Manufacturing