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Corrosion and Materials Selection A Guide for the Chemical and Petroleum Industries 1st Edition by Alireza Bahadori ISBN 1118869222 9781118869222

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Corrosion and Materials Selection A Guide for the Chemical and Petroleum Industries 1st Edition Alireza Bahadori Digital Instant Download

Author(s): Alireza Bahadori
ISBN(s): 9781118869222, 1118869222
Edition: 1
File Details: PDF, 4.42 MB
Year: 2014
Language: english
SKU: EB-5100646 Category: Tag:

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ISBN 10: 1118869222 
ISBN 13: 9781118869222
Author: Alireza Bahadori

The petroleum and chemical industries contain a wide variety of corrosive environments, many of which are unique to these industries. Oil and gas production operations consume a tremendous amount of iron and steel pipe, tubing, pumps, valves, and sucker rods. Metallic corrosion is costly. However, the cost of corrosion is not just financial. Beyond the huge direct outlay of funds to repair or replace corroded structures are the indirect costs – natural resources, potential hazards, and lost opportunity. Wasting natural resources is a direct contradiction to the growing need for sustainable development. By selecting the correct material and applying proper corrosion protection methods, these costs can be reduced, or even eliminated. This book provides a minimum design requirement for consideration when designing systems in order to prevent or control corrosion damage safely and economically, and addresses: • Corrosion problems in petroleum and chemical industries • Requirements for corrosion control • Chemical control of corrosive environments • Corrosion inhibitors in refineries and petrochemical plants • Materials selection and service life of materials • Surface preparation, protection and maintainability • Corrosion monitoring – plant inspection techniques and laboratory corrosion testing techniques Intended for engineers and industry personnel working in the petroleum and chemical industries, this book is also a valuable resource for research and development teams, safety engineers, corrosion specialists and researchers in chemical engineering, engineering and materials science.

Corrosion and Materials Selection A Guide for the Chemical and Petroleum Industries 1st Table of contents:

Chapter 1: Fundamentals of Corrosion in the Oil, Gas, and Chemical Industries
1.1 Uniform Corrosion
1.2 Localized Corrosion
1.3 Low-Temperature Corrosion
1.4 High-Temperature Corrosion
Chapter 2: Corrosion Problems in the Petroleum and Chemical Industries
2.1 Stress Corrosion Cracking and Embrittlement
2.2 Hydrogen Attack
2.3 Corrosion Fatigue
2.4 Liquid-Metal Embrittlement
2.5 Basic Definition of Erosion-Corrosion
2.6 Mixed-Phase Flow
2.7 Entrained Catalyst Particles
2.8 Systematic Analysis of Project
2.9 Forms of Corrosion and Preventive Measures
2.10 Selective Leaching or De-Alloying Corrosion
2.11 Erosion-Corrosion
2.12 Stress Corrosion Cracking
2.13 Types of Hydrogen Damage
2.14 Concentration Cell Corrosion
2.15 Filiform Corrosion
2.16 Types of Intergranular Corrosion
2.17 Microbiologically Influenced Corrosion
2.18 Corrosion in Concrete
Chapter 3: Corrosion Considerations in Material Selection
3.1 Corrosion in Oil and Gas Products
3.2 Corrosives and Corrosion Problems in Refineries and Petrochemical Plants
Chapter 4: Engineering Materials
4.1 The Range of Materials
4.2 Properties of Engineering Materials
4.3 Corrosion Prevention Measures
4.4 Material Selection Procedure
4.5 Guidelines on Material Selection
4.6 Procedure for Material Selection
4.7 Process Parameters
4.8 Corrosion Rate and Corrosion Allowances
4.9 Corrosion Allowance
4.10 Selection of Corrosion-Resistance Alloys
4.11 Economics in Material Selection
4.12 Materials Appreciation and Optimization
4.13 Corrosion in Oil and Gas Products
4.14 Engineering Materials
4.15 Cast Iron
4.16 Non-Ferrous Metals
4.17 Polymers
4.18 Ceramics and Glasses
4.19 Composite Materials
Chapter 5: Chemical Control of Corrosive Environments
5.1 General Requirements and Rules for Corrosion Control
5.2 Basic Types of Inhibitors and How They Work
5.3 Corrosive Environments
5.4 Techniques for the Application of Inhibitors
5.5 Inhibitor Mechanisms
5.6 Criteria for Corrosion Control by Inhibitors
5.7 System Condition
5.8 Selection of Inhibitors
5.9 Economics of Inhibition
5.10 Environmental Factors for Corrosion Inhibitor Applications
Chapter 6: Requirements for Corrosion Control in the Petroleum and Petrochemical Industries
6.1 Exploration
6.2 Production
6.3 System Requirements for Corrosion Control of Oil Fields by Inhibitors
6.4 Types of Inhibitor
6.5 Selection of Inhibitor
6.6 Measurement
6.7 Factors Governing Oil Well Corrosion
6.8 Application of Inhibitor
6.9 Water Flooding and Water Disposal
6.10 Transportation and Storage
6.11 Biological Control in Oil and Gas Systems
6.12 Scale Control in Oil Systems
Chapter 7: Corrosion Inhibitors in Refineries and Petrochemical Plants
7.1 Nature of Corrosive Fluids
7.2 Corrosion of Steel
7.3 Corrosion of Copper Alloys
7.4 Neutralizing Corrosion Inhibitors
7.5 Filming Inhibitors
7.6 Special Concepts in the Use of Corrosion Inhibitors in Refineries
7.7 Economic Aspects of Chemical Inhibition and Other Measures for Corrosion Prevention
7.8 Special Refinery Processes Amenable to Corrosion Inhibitors
7.9 Corrosion in Gas Processing Units
7.10 Miscellaneous Refinery Corrosion Problems
7.11 Selection of Inhibitor
7.12 Control of Fouling
7.13 Utility (Cooling Water and Boiler Systems)
7.14 Boiler Corrosion Problems
7.15 Treatment of Acid Systems
7.16 Chemical Cleaning of Process Equipment
7.17 Critical Equipment Areas
7.18 Identification of Deposits
7.19 Chemical Cleaning
Chapter 8: Corrosion Inhibitor Evaluations
8.1 On-Line Monitoring of Corrosion
8.2 Corrosion Monitoring Techniques
8.3 Selecting a Technique for Corrosion Monitoring
8.4 Corrosion Monitoring Strategy
8.5 Measurement of Dissolved Solids
8.6 Measurement of Suspended Solids
8.7 Corrosion Product Analysis
8.8 Design Requirements
8.9 Automated Systems
8.10 Evaluation of Corrosion Inhibitors
8.11 Detection of Corrosion
8.12 Miscellaneous Corrosion Tests
8.13 Results of the Test Method
8.14 Field Testing of Inhibitors
8.15 Inhibitor Properties Other Than Effectiveness in Mitigating Corrosion
8.16 Monitoring of Corrosion Inhibitors
8.17 Corrosion Behavior of High-Alloy Tubular Materials in Inhibited Acidizing Conditions
Chapter 9: Compatibility in Material Selection
9.1 Requirements for Compatibility
9.2 Structures and Equipment
9.3 Piping Systems
9.4 Fasteners
9.5 Encapsulation, Sealing, and Enveloping
9.6 Electrical and Electronic Equipment
9.7 Coatings, Films, and Treatments
9.8 Chemical Compatibility
9.9 Environment
9.10 Stray Currents
9.11 Beneficial Results
9.12 Shape or Geometry
9.13 Structures
9.14 Mechanics
Chapter 10: Surface Preparation, Protection and Maintenance
10.1 Surface
10.2 Protection
10.3 Maintenance
10.4 Economics
Chapter 11: Fabrication and Choice of Material to Minimize Corrosion Damage
11.1 Design
11.2 Materials
11.3 Fabrication
11.4 Welding Procedure
11.5 Welding and Joining
11.6 Soldered Joints
Chapter 12: Heat Treatment
12.1 General Heat Treatment Requirements
12.2 Heat Treatment Process
12.3 Preheating of Metals
12.4 Surface Treatment of Stainless Steel
12.5 Handling, Transport, Storage, and Erection of Coated Metalwork
12.6 Inspection
12.7 Corrosion of Carbon Steel Weldments
12.8 Discussion
12.9 Conclusions
12.10 Corrosion of Austenitic Stainless Steel Weldments
12.11 Corrosion of Ferritic Stainless Steel Weldments
12.12 Corrosion of Duplex Stainless Steel Weldments
12.13 Stress-Corrosion Cracking
12.14 Use of High-Alloy Filler Metals
12.15 Corrosion of Nickel-Bases Alloys
Glossary of Terms

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