Industrial Process Plant Construction Estimating and Man Hour Analysis 1st Edition by Kenneth Storm ISBN 0128186488 9780128186480
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ISBN 10: 0128186488
ISBN 13: 9780128186480
Author: Kenneth Storm
Industrial Process Plant Construction Estimating and Man-Hour Analysis focuses on industrial process plants and enables the estimator to apply statistical applications, estimate data tables, and estimate sheets to use methods for collecting, organizing, summarizing, presenting, and analyzing historical man-hour data.
The book begins with an introduction devoted to labor, productivity measurement, collection of historical data, verification of data, estimating methods, and factors affecting construction labor productivity and impacts of data. It goes on to explore construction statistics and mathematical spreadsheets, followed by detailed scopes of work ranging from coal-fired power plants to oil refineries and solar plants, among others. Man-hour schedules based on historical data collected from past installations in industrial process plants are also included as well as a detailed glossary, Excel and mathematical formulas, area and volume formulas, metric/standard conversions, and boiler man-hour tables.
Industrial Process Plant Construction Estimating and Man-Hour Analysis aids industrial project managers, estimators, and engineers with the level of detail and practical utility for today’s industrial operations and is an ideal resource for those involved in engineering, technology, or construction estimation.
- Identify quantity differences with the comparison method and eliminate impacts between proposed and previously installed equipment
- Understand how to implement statistical and estimating methods, scopes of work, man-hour tables and estimate sheets to produce direct craft man-hour estimates, RFPs, and field change orders
- Set up and utilize Excel templates to automate statistical functions that will perform mathematical applications key to process plant construction
Industrial Process Plant Construction Estimating and Man Hour Analysis 1st Table of contents:
Chapter 1: Introduction to construction statistics using Excel
Abstract
1.1 Section introduction—Introduction to construction statistics using Excel
1.2 Graphic analysis of data
1.3 Linear regression and method of least squares
1.4 Using Excel to forecast boiler tube replacement
1.5 Correlation
1.6 Time series
1.7 The mean, variance and standard deviation measures of central tendency statistical formulas for the mean, variance and standard deviation
Chapter 2: Process piping
Abstract
2.1 Section introduction—Piping schedules and tables
2.2 Piping section general notes
2.3 Schedule A—Oil refinery piping
2.4 Schedule B—Diesel power plant piping
2.5 Schedule C—Solar power plant piping
2.6 Schedule D—Alloy and nonferrous weld factors
2.7 Schedule E—Industrial plant piping
2.8 Schedule K—Underground drainage piping for industrial plants
2.9 Schedule G—Simple foundations for industrial plants
2.10 Schedule M—Pipe supports and hangers
2.11 Standard and line pipe—Wall thickness
Chapter 3: Oil refinery
Abstract
3.1 Section introduction
3.2 Stripper unit
3.3 Stripper unit estimating data
3.4 Stripper unit estimate
3.5 Stripper unit—Equipment installation man-hours
Chapter 4: Waste heat boiler
Abstract
4.1 Equipment descriptions
4.2 General scope of field work required for each 400,000 lb./h waste heat boiler 400,000 lb./h membrane wall boiler with superheater scope of work-field erection
4.3 400,000 lb./h waste heat boiler estimate data
4.4 Waste heat boiler installation estimate
4.5 Waste heat boiler—Equipment installation man-hours
4.6 Scope of field work required for structural steel and boiler casing
4.7 Structural steel and boiler casing estimate data
4.8 Structural steel installation estimate
4.9 Structural steel and boiler casing-equipment installation man hours
Chapter 5: Pulp and paper
Abstract
5.1 Recovery boiler
5.2 Reheat recovery boiler
5.3 General scope of field work required for each recovery boiler sheet 1
5.4 General scope of field work required for each recovery boiler sheet 2 scope of work-field erection
5.5 Recovery boiler estimate data
5.6 Recovery boiler installation estimate
5.7 Recovery boiler installation man-hours
5.8 General scope of field work required for each reheat recovery boiler sheet 1
5.9 General scope of field work required for each reheat recovery boiler sheet 2
5.10 General scope of field work required for each reheat recovery boiler sheet 3
5.11 Reheat recovery boiler estimate data
5.12 Reheat recovery boiler installation estimate
5.13 Reheat recovery boiler installation man-hours
Chapter 6: Industrial package boiler
Abstract
6.1 Industrial package boilers
6.2 General scope of field work required for each D-type package boiler sheet 1
6.3 D-type package boiler estimate data
6.4 D-type package boiler installation estimate
6.5 General scope of field work required for each field erected package boiler sheet 1
6.6 Field erected package boiler estimate data
6.7 Field erected package boiler installation estimate
6.8 Field erected package boiler installation man-hours estimated actual
6.9 General scope of field work required for each air heater
6.10 Air heater estimate data
6.11 Air heater installation estimate
6.12 Air heater installation man-hours
6.13 General scope of field work required for FD fan
6.14 FD fan estimate data
6.15 FD fan installation estimate
6.16 FD Fan Installation Man-Hours
6.17 Field erected package boiler man-hour breakdown
Chapter 7: Diesel power plant
Abstract
7.1 Section introduction—Piping and equipment
7.2 General scope of field work required for diesel power plant
7.3 Engines, couplings, and generators (B2) estimate data
7.4 Engines, couplings, and generators (B2) estimate
7.5 Engines, couplings, and generators (B2) installation man hours
7.6 Engines and Aux platforms (A3) estimate data
7.7 Engines and Aux platforms (A3) estimate
7.8 Engines and Aux platforms (A3) installation man-hours
7.9 Installation of pipe modules (B3) estimate data
7.10 Installation of pipe modules (B3) estimate
7.11 Installation of pipe modules (B3) installation man hours
7.12 Exhaust gas system (A11) estimate data
7.13 Exhaust gas system (A11) estimate
7.14 Exhaust gas system (A11) installation man-hours
7.15 Installation of SCR and urea system (A13) estimate data
7.16 Installation of SCR and urea system (A13) estimate
7.17 SCR and urea system (A13) installation man-hours
7.18 Installation of cooling system (A10) estimate data
7.19 Installation of cooling system (A10) estimate
7.20 Cooling system (A10) installation man-hours
7.21 Installation of intake air system (A11) estimate data
7.22 Installation of intake air system (A11) estimate
7.23 Intake air system (A11) installation man hours
7.24 Installation of fire water system (A14) estimate data
7.25 Installation of fire water system (A14) estimate
7.26 Fire water system (A14) installation man hours
7.27 Installation of utility gas heating system estimate data
7.28 Installation of utility gas heating system estimate
7.29 Utility gas heating system estimate installation man hours
7.30 Installation of lube oil system (pump and tanks) estimate data
7.31 Installation of lube oil system (pump and tanks) estimate
7.32 Lube oil system (pump and tanks) installation man-hour
7.33 Installation of utility water estimate data
7.34 Installation of utility water estimate
7.35 Utility water installation man hour
7.36 Installation of secondary pipe support estimate data
7.37 Installation of secondary pipe support estimate
7.38 Secondary pipe support installation man hours
7.39 Installation of valves list estimate data
7.40 Installation of valves list estimate
7.41 Valves list installation man-hour
7.42 Installation of manometer/thermometer list estimate data
7.43 Installation of manometer/thermometer list estimate
7.44 Manometer/thermometer list installation man hour
7.45 Leaking channel set estimate data
7.46 Leaking channel set estimate
7.47 Leaking channel set installation man hour
7.48 Man hour breakdown
Chapter 8: Coal-fired power plant
Abstract
8.1 Equipment descriptions
8.2 General scope of field work required for each coal-fired boiler sheet 1
8.3 General Scope of Field Work Required for Each Coal-Fired Boiler Sheet 2
8.4 General scope of field work required for each coal-fired boiler sheet 3
8.5 General scope of field work required for each coal-fired boiler sheet 4
8.6 General scope of field work required for each coal-fired boiler sheet 5
8.7 General scope of field work required for each coal-fired boiler sheet 6
8.8 Coal-fired boiler estimate data
8.9 Coal-fired boiler installation estimate
8.10 Coal-fired boiler installation man-hours
8.11 General scope of field work required for each coal silo and coal pulverizer coal silo
8.12 Coal silo and pulverizer estimate data
8.13 Coal silo and equipment installation estimate
8.14 Coal silo and pulverizer installation man hours
8.15 General scope of field work required for each air heater
8.16 Air heater estimate data
8.17 Air heater equipment installation estimate
8.18 Air heater installation man hours
8.19 General scope of field work required for each selective catalytic reduction unit
8.20 Selective catalytic reduction unit estimate data
8.21 Selective catalytic reduction unit equipment installation estimate
8.22 Selective Catalytic Reduction Unit Installation Man Hours
8.23 General scope of field work required for each FD, ID, primary air fan & pulverized seal air fan
8.24 FD, ID, primary air fan & pulverizer seal air fan estimate data
8.25 FD, ID, primary air fan & pulverizer seal air fan equipment installation estimate
8.26 FD, ID, primary air fan & pulverized seal air fan installation man hours
8.27 General scope of field work required for each bottom ash handling system
8.28 Bottom ash handling system estimate data
8.29 Bottom ash handling system installation estimate
8.30 Bottom ash handling system—Installation man hours
8.31 General scope of field work required ductwork and breeching
8.32 ID, FD, primary air and over fire air ductwork estimate data
8.33 ID, FD, primary air and over fire air ductwork installation estimate
8.34 ID, FD, primary air and over fire ductwork—Installation man hours
8.35 General scope of field work required for each electrostatic precipitator
8.36 Electrostatic precipitator estimate data
8.37 Electrostatic precipitator installation estimate
8.38 Electrostatic precipitator-installation man-hours
8.39 Scope of field work required for structural steel and boiler casing
8.40 Structural steel and boiler casing estimate data
8.41 Structural steel and boiler casing installation estimate
8.42 Structural steel and boiler installation man-hours estimated actual
8.43 Coal-fired boiler and auxiliary equipment man-hour breakdown
Chapter 9: Solar thermal power plant
Abstract
9.1 Solar thermal power plant
9.2 General scope of field work required for each receiver
9.3 Receiver estimate data
9.4 Receiver installation estimate
9.5 Receiver installation man hours
9.6 General scope of field work required for receiver panel assemblies
9.7 Receiver panel assembly estimate data
9.8 Receiver panel assembly installation estimate
9.9 Receiver panel assembly estimate data
9.10 Receiver panel assembly installation estimate
9.11 General scope of field work required for thermal enclosure
9.12 Receiver thermal enclosure estimate data
9.13 Receiver thermal enclosure installation estimate
9.14 General scope of field work required for heat shield set
9.15 Receiver heat shields set estimate data
9.16 Receiver heat shields set installation estimate
9.17 General scope of field work required for cranes, vents and trays
9.18 Receiver cranes, vents and trays estimate data
9.19 Receiver cranes, vents and trays installation estimate
9.20 Receiver panel assemblies installation man hours
9.21 General scope of field work required for each air cooled condenser
9.22 Air cooled condenser estimate data
9.23 Air cooled condenser installation estimate
9.24 Air cooled condenser installation man hours
9.25 Solar plant equipment man hour breakdown
Chapter 10: Boiler tube replacement
Abstract
10.1 General scope of field work required for boiler tube replacement sheet 1
10.2 Boiler tube replacement estimate data
10.3 Boiler tube replacement installation estimate
10.4 Boiler tube replacement installation man hours
Chapter 11: Sample estimates
Abstract
11.1 Section introduction
11.2 Industrial process plant construction estimating process
11.3 Sample estimate construction estimating process
11.4 Sample estimate for assembly receiver tower IC pipe
11.5 Man hours for assembly receiver tower interconnecting pipe
11.6 Sample equipment estimate estimates
11.7 Waste heat boiler, 500,000 lb/h installation estimate
11.8 Waste heat boiler-pressure parts and piping installation man hours
11.9 Comparison method—Air cooled condenser upper structure a-frame structural
11.10 Comparison and graphic analysis of data
Chapter 12: Statistical applications to construction
Abstract
12.1 Section introduction
12.2 Analysis of Foreman’s report
12.3 Graphical analysis of process piping
12.4 Graphical analysis for equipment
12.5 Method of least squares for equipment
12.6 Method of least squares for process piping
12.7 Simple moving average forecast
12.8 Application of the learning curve in construction
12.9 Risk
12.10 Bid assurance
12.11 Application of optimal bidding strategy
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Tags: Kenneth Storm, Industrial Process, Construction Estimating, Hour Analysis